The dish is attached to the slew drive using 1/2″ aluminum mounting arms. Using (6) M10 bolts on a 70mm bolt circle. Fusion 360 Mounting Bracket Drawing

The Slew drive base has a 100mm (6) M10 bolts. The bracket which attaches to the drill pipe is made from 7/8″ mild steel. Base Mounting Bracket Fusion 360 Drawing.

The bottom bracket is made from 7/8″ mild steel with four of the M10 holes to mate up to the upper bracket. The bracket has a 2.5″ hole to allow it to fit over the drill pipe. The hole was cutout using a mill rotary table. There are two M10 and two M6 holes tapped into the bottom bracket.

Septum Feed Mounting Bracket

Septum feed mounting brackets are made from 1/2″ aluminmum. 5/16″ bolts attach to the dish feed support arms, and hold the two brackets fixed. Set screws allow for the septum feed to be moved to focus position. Original concept for these brackets was a Fusion design by Petr AG6EE. I extended the ears a little and added the 5/16″ mounting holes.

Septum Mounting Bracket Fusion 360 Drawing

Choke/Reflector Mounting Bracket

The choke/reflector is an 18″ aluminum pizza pan. Conventional designs use and 18″ cake pan. They then insert a 3″ skirt inside the lip of the cake pan. In my testing, I can find no improvement in the signal when adding the skirt. So for now, at least, its a pizza pan choke/reflector which seems to add 1-2dB to the RX/TX performance of the septum feed.

The mounting bracket is made of 1/2″ aluminum. Two halves with clamping screws to squeeze the septum after the correct postion is determined. In my case, about 10mm from the feed opening. Fusion 360 Drawing

I can provide STL files for all of these brackets. If you catch me in a goo mood, I can make them.

I used my small CNC Router to cut the spars for the 23cm dish. The material is 1/2″ baltic birch which, when painted, should hold up in exterior conditions for quite a while. Below is the cutout ready for CNC. Because my CNC is limited in lenght I had to cut the spars in two sections and then splice them together. There are two round center hubs. one for top and one for bottom.

I initially coverd the dish with Radiant Barrier which is available at Home Depot or Lowes and is used in the attic to cut down on heat load. After the initial tests were successful, I switched to 48″ wide 1/4″ galvinized mesh wire cloth which is available at ACE Hardware.

I used the full 48″ and set the middle about 3″ from the center of the dish which extends the outer edge about 8″ beyond the spars, making the diameter 2.4m. I used the galvenized wire which secured the roll of wire cloth to tie the sections together.

927.0625 PL 203.5

Located on South Mason Road at 420ft AGL, the N5TM repeater is linked via AllstarLink to the K5TRA 900MHz network.

First licensed at the age of 15 in 1962 as WN5DTM. After passing the Technician license my callsign was WA5DTM. In 1976 I passed the Extra Exam and recieved N5TM which I’ve held ever since. Here’s my first logbook and my first contact in 1962.

As a novice, I built a 6L6 crystal oscillator which would make about 50W on 40m. As luck would have it, my first crystal was right in the middle of a foreign broadcast station. I finally got another crystall which was in a better location.

Through the years, I’ve experimented with various modes, but I still like cw. I’m a CWOps member, number 856, and often operate the weekly CWT contests. I have also been a CWOps Academy Advisor.

My favorite operating mode is CW, but I do dabble in the digital modes, MSK441 for meteor scatter and JT65 or Q65 for EME operation. Occasionally I’ll make an FT8 contact, but I may not even bother to log it, as I really hate FT8

Amateur Radio Station